* Click on images to enlarge
Overview of processes and equipment
• Swiss type manufacturing: High precision fabrication of complex components with the ability to hold
extremely tight tolerances. Specializing in titanium implants, medical device, cutting tools, and instruments.
• Five axis machining: State of the art 5 axis machining centers for complex close tolerance manufacturing
• Horizontal mills: Horizontal milling with pallet changers for high speed machining
• Vertical machining centers: Large inventory of vertical machining centers with and without pallet changers
• Rollomatic Grinders: Best in class 8 axis grinders with robot loading
• Convention Turning centers: Equipped with live tools and sub spindles
• Assembly stations: Multiple stations for assembly and testing of electromechanical products
• Deburring Lab: Processing of medical device products that require ultra burr free surfaces and intersections
with superior cosmetic finishing
• Material Analyzer: All raw materials inspected on incoming with X-Met 3000TX+ X-ray gun.
Allows for instant verification of alloy compliance
• Cleaning & Passivation: Automated and validated cleaning and passivation. Cleaning performed
both aqueous and vapor degrease. Passivation performed both Citric and Nitric.
• Laser Welding: State of the art laser welding with Trump Lasma 443
• Laser Etch: Multiple laser etch machines with rotary head
• Automated Tool Control: Automated tool crib for inventory, traceability, and cost control of non durable tooling
• Clean room: Class 100k clean rooms for cleaning, assembly, and packaging of medical devices
• Inspection: Latest inspection equipment using CMM, Video, Comparators, and contact measurement
• Testing: Mechanical and electronic testing performed on site
• Automated Cells: Automated manufacturing cells for 24 hour production
• Stock Room: Wireless barcode system tracks finished goods for Kanban and VMI managed programs for customer inventory.
• Emergency Power: (2) 600KVA generators that will power the entire facility